CCC Syringes medical device mounting card

HDPE CleanCut Cards

CleanCut Cards, often called mounting cards, insert cards, or backer cards, are the ideal packaging option for meeting sustainability requirements while reducing your overall footprint and cost. Made of 100% virgin HDPE, each medical device CleanCut Card is carefully designed to protect a device in a sterile environment and across a variety of healthcare applications. With rapid prototyping and reduced tooling cost, CleanCut Cards are often an alternative to thermoform tray packaging. Protect your product by using a card to secure in a pouch or tray.
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Sterilization Methods

  • EtO
  • Gamma Irradiation
  • E-Beam

Available Features

  • Pop n’ Lock Reinforced Rails
  • Standard Rails
  • Retention Tabs
  • Straps
  • Covers 
  • Flaps

Available Globally, Manufactured In

  • USA
  • China

Common Applications

  • OliverHCP_Icons_Endoscopy Endoscopy
  • OliverHCP_Icons_NEW_2025_Cardiovasular Vascular Devices
  • OliverHCP_Icons_NEW_2025_CatheterGuidewire Catheter and Guidewires
  • OliverHCP_Icons_Orthopedic Orthopedic Fixtures and Implants
  • OliverHCP_Icons_NEW_2025_SpinalImplants Spinal Implants
  • OliverHCP_Icons_NEW_2025_SutureWoundClosure Suture & Wound Closures

HDPE CleanCut Card Reviews & Results: Packaging That Delivers

In our Nurses Speak Up series, five operating room nurses provide direct feedback on CleanCut Cards. Hear how CleanCut Cards can improve usability, sustainability, and reduce costs compared to thermoformed trays. 
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Bone Preparation Kit with HDPE CleanCut Card

The bone preparation kit featuring HDPE CleanCut Card demonstrates how thoughtful packaging design can enhance protection, usability, and sustainability in orthopedic procedures.

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oliver healthcare packaging case study

Optimized Packaging Leads to 60% Reduction in Material Waste

Medtronic approached Oliver to partner on a packaging redesign for its venous cauterization device to improve carbon footprint and cost savings.

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Oliver healthcare packaging infographic

Balloon Applicator Kit with HDPE CleanCut Card

The balloon applicator kit with HDPE CleanCut Card showcases how innovative packaging design can improve device protection, ease of use, and sustainability in clinical settings.

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balloon applicator kit savings

Oliver and Versono Medical

Oliver’s collaboration with Versono Medical highlights the importance of tailored packaging solutions in supporting innovative medical technologies and improving patient outcomes.

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Oliver and Versono medical mounting cards

Oliver and Reflow Medical

Oliver’s partnership with Reflow Medical underscores the value of customized packaging in supporting innovative cardiovascular devices and enhancing patient care.

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Oliver and Reflow medical mounting card

Need support designing your CleanCut Card?

From getting started to getting your products to market, our global packaging engineers can help you design a flexible sterile packaging solution that is right for your medical device, pharmaceutical, biopharmaceutical, or diagnostic product.

free design consult

CleanCut Card Design Features

Each CleanCut Card is uniquely designed to securely hold your product in place. Incorporating features like straps, rails, and tabs ensures it remains safe and protected until the point of use.
CleanCut Card

Endoscopy Tray vs. CleanCut Card Footprint

Learn about the intersection of the endoscopy industry and CleanCut Cards. A CleanCut Cards can reduce your packaging footprint and allow for easy use of the medical device. Learn more about this Oliver product in this video.

Watch on PackTalk

Bulky Device CleanCut Card Design

View the animation to see how Oliver Healthcare Packaging's HDPE CleanCut Card design fits even the bulkiest devices.

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Vials in a cleancut card
CleanCut Card with multiple devices-1
Heart valve card in a cleancut card

Oliver’s Award-Winning Dual Hoop Catheter DISK

Our award-winning Dual Hoop Catheter DISK sets the standard in innovative medical device packaging. Recognized as Packaging Design of the Year at the 2021 Healthcare Asia Medtech Awards, this advanced system houses catheter wires and procedural components in one compact unit. Utilizing a dual hoop for multiple-size devices in one package eliminates extra pouches and cartons, reducing time, costs, and packaging waste by 20–30%.

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Product Education

CleanCut Card with multiple devices-1

Mounting Card Considerations for Medical Device Engineers

Mounting card design plays a key role in medical device packaging, balancing protection, presentation, and manufacturability to meet engineering and regulatory requirements.
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Long Catheter CleanCut Card Design

Long Catheter CleanCut Card Design

Properly curving or coiling long catheters requires careful planning and collaboration to maintain device integrity and ensure successful packaging outcomes.
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planet vs plastics

Design Out the Waste, Before It’s Created

Designing out waste in healthcare packaging means proactively minimizing material use and environmental impact from the start of product development by carefully selecting materials, optimizing package size, and rethinking design to avoid excess.
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