PackTalk is a blog for the Healthcare Packaging Industry

Improved Labelling for Sterile Barrier Systems

Published on March 15, 2021

One key function of medical packaging is to inform the end user about the packaged device and how to use it safelyMost of us know the iconic symbols found in medical packaging such as “sterile” or CE that effectively communicate to healthcare professionals about the device. Additionally, packaging design cues like chevron pouches and thumb notches help healthcare professionals to use proper opening techniques required for aseptic presentation. Things get more complicated with double or triple barrier packages when the validated sterile barrier is not clearly identifiable at the point-of-use. Thankfully, new sterile barrier symbols from the Sterile Barrier Association (SBA) will help to indicate just that! 

The Medical Device Regulation (MDR) requires that sterile packaging shall be recognized as such. Reading it the first time, one may think that just by printing the good old sterile symbol is enough. However, MDR further requires that the design allows for easy and safe handling and to eliminate, or reduce as far as possible, the risk of infection to the patient. In regulatory language, elimination – or reduction as far as possible – of risk is a big ask and especially big when we are referring to patient safety. In order to ensure that sterile barrier system is recognised as such, some packaging configurations need additional labelling. 

For example, implantable devices are often contained in multiple packaging layers consisting of protective packaging and the sterile barriers. After the easily distinguished, outermost protective packaging layers have been removed, we may find a double-entry pouch with two Tyvek® pouches containing the sterile medical deviceIs the pouch inside the outer pouch sterile? Indeed, it would be impossible to differentiate a validated sterile barrier from protective packaging if the packaging doesn’t inform the end user about the difference. 

Developing simple and intuitive symbols that are easy to remember and understand was a challenging taskAdditional considerations require that the symbols represent all sterile packaging types and that they have simple shape which is easy to print, even with one-color, small resolution printer. After a significant effort, the new symbols were developed and then tested using an online survey with close to 500 entries from healthcare workers around the worldThe test was deemed successful and thus the symbols were included in ISO 15223-1 – Medical DevicesSymbols to be used with medical device labels, labelling and information to be supplied. 

The new symbols are composed from ovals which are formed either from a solid line (indicating a sterile barrier layer) or a dashed line (for protective packaging layer). The oval should be placed next to or in combination with the sterile symbol. Understanding that available space in many medical devices is limitedplacement of the sterile symbol within the oval provides a compact solution. 

As with many regulations, it is left to companies to develop a solid rationale on the use of the new symbol, but having a robust packaging system design process in place helps significantly. Add in risk evaluation and companies should have a good rationale on whether the use of the symbol is needed. Above allthe purpose of the symbols is to make sterile packaging safe and effective for healthcare professionals and to eliminate the risk of infection of the patient. 

For additional background and explanation, watch this brief video from Thierry Wagner, Director of Global Regulatory & Standards at DuPont™ Tyvek® Medical & Pharmaceutical Packaging.


Juha-Pekka Pöyry
Technical Marketing Specialist | DuPont™ Tyvek® Medical and Pharmaceutical Packaging

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